1.The main points of YA-VA Flexible Chain conveyor maintenance
No |
main points of the failure |
cause of issue |
Solution |
Remarks |
1 |
chain plate slips |
1.The chain plate is too loose |
Re-adjust the tension of the chain plate |
|
2 |
Running direction |
1.Is the wiring method correct? |
Check wire connection and repair the wiring method |
|
3 |
Overheating of bearing and motor |
1.Lack of oil or poor oil quality |
1.Lubricate or change the oil 2.Adjust or replace |
|
4 |
Electrical appliance \ pneumatic switch malfunction |
1.Switch malfunction 2.There are foreign objects in the pipe |
1.Check the wire line 2.Clean up foreign objects |
|
5 |
Abnormal sound of vibration of the whole conveyor |
1. Abnormal sound at the roller bearing |
1.The bearing is broken, replace 2.Loosely tighten in time, rust should be replaced in time |
|
1.Daily inspections,fix them in time if problems are found, please report to the relevant leaders before handling and detailed records if major issues. 2.Do not leave the job at will (please stop running equipment in time if you leave) 3.Wet hands are not allowed to operate electrical switches 4.Maintenance and key inspection content during operation: the operation inspection shall be carried out in the following order and recorded in detail |
2.The maintenance contents
No |
Maintenance content |
Recommended maintenance cycle |
Maintenance situation and treatment |
Remarks |
1 |
Check the transmission motor for abnormal sounds every day |
Once a day |
|
|
2 |
Check if the running direction is correct before starting the machine every day, |
Once a day |
|
|
3 |
Check whether each pneumatic is flexible every day, and repair in time |
Once a day |
|
|
4 |
Check whether the induction switch is normal every day, and repair it in time |
Once a day |
|
|
5 |
to prevent malfunction,use an air gun to blow off the dust in the whole machine before work every day |
Once a day |
|
|
6 |
Check if there is enough oil monthly, and add it in time |
Once a month |
|
|
7 |
Check the tightening of each bolt monthly , if there is any looseness, it should be tightened in time |
Once a month |
|
|
8 |
Check if there is any abnormal noise between the shaft and the bearing every month, and add lubricating oil |
Once a month |
|
|
9 |
Check if the chain board is loose every month, and adjust it in time |
Once a month |
|
|
10 |
Check whether the chain plate rotates flexibly every month, and repair it in time |
Once a month |
|
|
11 |
Check the matching degree of the chain plate and the chain every month, and repair it in time.\ |
Once a month |
|
|
12 |
Check the air components for air leakage every month, and repair them in time (the air leakage is found on the same day, repair in time) |
Once a month |
|
|
13 |
Do major maintenance once a year to check the damage degree of accessories |
Once a Year |
|
|
1.Check whether the machine is abnormal before operation 2.While in operation, standardize operation, improper operation strictly prohibited 3.Maintain the whole machine as shown above, and fix it in time if problems are found |
Post time: Dec-27-2022